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HRC to BHN Calculator

HRC to BHN Conversion Formula:

\[ BHN \approx 100 \times 10^{(HRC + 0.3)/20} \]

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1. What is HRC to BHN Conversion?

The HRC to BHN conversion provides an approximate relationship between Rockwell C hardness and Brinell hardness numbers. This conversion is useful when comparing material specifications or when only one hardness scale measurement is available.

2. How Does the Calculator Work?

The calculator uses the conversion formula:

\[ BHN \approx 100 \times 10^{(HRC + 0.3)/20} \]

Where:

Explanation: This empirical formula provides an approximate conversion between the two hardness scales, though actual values may vary depending on material composition and testing conditions.

3. Importance of Hardness Conversion

Details: Accurate hardness conversion is essential for material selection, quality control, and ensuring compatibility between different testing methods and specifications in manufacturing and engineering applications.

4. Using the Calculator

Tips: Enter Rockwell C hardness value between 0-70 HRC. The calculator will provide the approximate Brinell hardness number. Note that this is an empirical conversion and actual values may vary.

5. Frequently Asked Questions (FAQ)

Q1: How accurate is this conversion?
A: This is an empirical approximation. Actual conversion may vary by ±5-10% depending on material type, heat treatment, and testing conditions.

Q2: What are typical HRC ranges for common materials?
A: Tool steels: 55-65 HRC, structural steels: 20-40 HRC, aluminum alloys: 20-80 BHN (equivalent to approximately 0-25 HRC).

Q3: When should I use direct measurement instead of conversion?
A: For critical applications requiring precise hardness values, always use direct measurement with the appropriate scale rather than relying on conversions.

Q4: Are there limitations to this conversion?
A: The conversion is less accurate at extreme hardness values and may not be valid for all material types, particularly non-ferrous metals and hardened surfaces.

Q5: Can I convert BHN back to HRC?
A: Yes, the reverse conversion is possible but requires solving the equation for HRC, which can be done mathematically.

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