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How To Calculate Pump Horsepower

Pump Horsepower Formula:

\[ HP = \frac{GPM \times Head (ft) \times SG}{3960 \times Efficiency (\%)} \]

gal/min
ft
(unitless)
%

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1. What is Pump Horsepower?

Pump horsepower (brake horsepower) is the actual power required by a pump to move fluid against a specific head and flow rate. It represents the mechanical power input needed at the pump shaft to achieve the desired hydraulic output.

2. How Does the Calculator Work?

The calculator uses the pump horsepower formula:

\[ HP = \frac{GPM \times Head (ft) \times SG}{3960 \times Efficiency (\%)} \]

Where:

Explanation: This formula calculates the brake horsepower required by accounting for the hydraulic power needed to move the fluid and the pump's efficiency in converting mechanical energy to hydraulic energy.

3. Importance of Pump Horsepower Calculation

Details: Accurate pump horsepower calculation is essential for proper pump selection, motor sizing, energy consumption estimation, and ensuring the pump operates within its designed capacity without overloading.

4. Using the Calculator

Tips: Enter flow rate in GPM, head in feet, specific gravity (1.0 for water), and pump efficiency as a percentage. All values must be positive numbers with efficiency between 0-100%.

5. Frequently Asked Questions (FAQ)

Q1: What is the difference between brake horsepower and water horsepower?
A: Water horsepower is the theoretical power required to move the fluid, while brake horsepower includes pump inefficiencies and represents the actual power input needed.

Q2: What is a typical pump efficiency range?
A: Pump efficiency typically ranges from 50% to 85%, depending on pump type, size, and operating conditions. Centrifugal pumps generally have higher efficiencies than positive displacement pumps.

Q3: Why is specific gravity important?
A: Specific gravity accounts for fluid density. Heavier fluids (SG > 1) require more power to pump, while lighter fluids (SG < 1) require less power compared to water.

Q4: How does head affect horsepower requirements?
A: Higher head (pressure) requires more horsepower. The relationship is linear - doubling the head doubles the horsepower requirement (assuming constant flow).

Q5: What motor size should I select?
A: Select a motor with horsepower rating 10-20% higher than the calculated brake horsepower to account for startup loads and provide a safety margin.

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